What are die cut adhesive tapes?
Die cut adhesive tapes are pressure-sensitive tapes, foams or films cut into custom shapes such as gaskets, pads, spacers and labels using a cutting die. Die cutting produces repeatable parts that drop straight into assembly lines, so it is used widely in automotive, electronics, LED and appliance manufacturing.
- EMI Shielding
- Flex Connectors
- Thermal Management
- Foil tapes
- Masking Discs
- Solar panel Tapes
- Electroplating, anodizing masking
- Polyimide die cuts
- Sand blast masking
- Masking during paint applications
- Antistatic masking
- Die cut frames
- Speciality shapes
- Polyester die cuts
- Vin Plate masking
- Insulated pre forms
- Powder coat masking
- Foam die cuts
- Copper pre forms
- Can be custom designed in shape & size as per customer’s requirement.
- Available in roll kiss cut & sheet form.
More about Die Cuts
What are Die Cuts?
Adhesive Specialities manufactures Die Cuts by precision cutting (die cutting) of adhesive tapes, foils, films, foam, polyester, copper, polyimide, Nomex, etc., into specialty shapes according to the customer’s design.
These designs include masking discs, frames, thermal management pieces, EMI shielding foils, insulated pre-forms and custom parts for vehicles, electronics, solar panels and more. Die Cuts can be delivered in roll form, or in sheet form, for easier peel-off and application.
Uses and Properties of Die Cuts
- Die Cuts are custom-designed shapes made using adhesive materials, foils or foam.
- Also known as Sheet Die-Cut, Pre-Forms, Masking Discs.
- Available in roll, sheet & kiss-cut formats depending on application.
- Used where precision is required: edges clean, shape accurate, repeatability important.
- Can use many types of materials: foils, polyimide, polyester films, copper, Nomex, foam, etc.
- Important for applications like EMI shielding or masking during powder coating, anodizing or painting, or for making insulated pre-forms.
- Helps reduce waste & labour since cuts are made in advance, ready to use.
Uses of Die Cuts in Various Industries
Automotive & White Goods Industry
Used for custom shapes in body panels, masking, trim, sound/vibration control, thermal shields, etc.
Electronics & Electrical Industry
Die cuts are used for insulation pre-forms, masking, shielding of circuits, copper pre-forms, frames, etc.
Solar & Renewable Energy Sector
Used for solar panel masking, foils, frames, connectors, special shapes in module assembly.
Paint & Coatings / Finishing Industry
Used for anodizing masks, powder coat masking, protective masking during painting, sand-blast masking.
Aerospace & Specialty Manufacturing
High precision shapes for thermal management, EMI shielding, insulation, protection in aircraft or sensitive equipment.
Related: foam tapes, double sided tissue tape, transfer tape, polyimide tape
Materials we die cut
- Foam tapes
- Double-sided tissue and PET tapes
- Transfer tapes
- Foil
- Polyimide
- Felt
- Release liners
Die cutting process
| Method |
How it works |
| Kiss cut |
Cuts the tape but not the release liner, so parts stay on the liner for easy peeling |
| Through cut |
Cuts all layers, producing loose individual parts |
Rotary and flatbed die cutting are used, and multi-layer parts can be laminated before cutting.
Typical die cut parts
- Gaskets
- Pads
- Spacers
- Mounting parts
- EMI and thermal pads
- Labels
Industries and applications
- Automotive interiors
- Electronics
- LED
- White goods
- Renewable energy
How to request a die cut quote
- Send your drawing in the format you use.
- Tell us the material you need.
- State the quantity.
- Choose the delivery format: rolls or sheets.
Send your drawing for a quote
Adhesive Specialities, adhesive tape manufacturer in India. Last updated: 7 October 2026.
Frequently asked questions
What is die cutting of adhesive tapes?
Die cutting uses a shaped blade, or die, to cut tape or foam into a defined part. Parts can be supplied on rolls or sheets, ready for manual or automated application.
What is the difference between kiss cutting and through cutting?
Kiss cutting cuts the tape but not the release liner, so parts stay on the liner for easy peeling. Through cutting cuts all layers, producing loose individual parts.
Which materials can be die cut?
Foam tapes, double-sided tapes, transfer adhesives, films, foils and felts can all be die cut.
Which industries use die cut parts?
Automotive, electronics, LED lighting, white goods and solar manufacturers use die cut parts for bonding, sealing, cushioning, insulation and labelling.
Can die cut parts combine several materials?
Multi-layer parts can be laminated before cutting, for example foam with a double-sided adhesive.
What do I need to send for a die cut quote?
Send your drawing, the material you need, the quantity and whether you want the parts on rolls or sheets. Our team will confirm the details with you.